Q-1409 Diversion Sump at Area 200 (Oleflex Unit) at
Gebeng Industrial Estate, Kuantan, Pahang, Malaysia.
Project:
Q-1409 Diversion Sump at Area 200 (Oleflex Unit)
Location:
Gebeng Industrial Estate, Kuantan, Pahang, Malaysia
Applicator:
Corroserv (M) Sdn Bhd
Date of
Application: October 2003
The Challenge:
This underground concrete wastewater tank measuring 6.4
meters x 4.2 meter and a height of 3.4 meter is in service for
the last 12 years. Concrete cracks and spalling (concrete degradation)
have developed over the years and accumulated wastewater at elevated
temperatures tends to leak out and mix with ground water. Repair
works carried out by previous contractors managed only to minimize
water contamination in the adjacent underground areas. MTBE management
is determined to solve this problem, as they need to comply with
environmental regulations.
Solution:
Corroserv
(M) Sdn Bhd custom formulated a tank lining system by combining
Corro-Dur a range of solvent-less epoxy coatings / adhesives to
water proof the entire tank. Concrete cracks were sealed by these
moisture tolerant epoxies and Corro-Dur epoxy mortars reinforced
the spalled areas. Then, Corro-Tech U. V. Pre-preg (Vinylester)
is applied as an impenetratable waterproof lining that serves
as a tank within a tank. Finally, our Corro-Dur 255 a novolac
epoxy specifically formulated to withstand aggressive chemicals
was recommended as the final topcoat.
Result:
The combination
of Corro-Tech U.V Prepreg Vinylester version and Corro-Dur coatings
/ adhesives impressed the client as they have a new tank which
will be of service for another decade at a minimal cost compared
to building a new one and subsequently complying with environmental
requirements.
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